Concrex Epoxy Repair Mortar Deep Fill

$211.22
SKU:
A080013
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Concrex® Deep Fill is designed to fill deep hole repairs to within 1/4in of the finished floor level before topping off with Standard Concrex Epoxy Repair Mortar. Concrex® Deep Fill is specially formulated to allow quick and easy application of thick…

Product Detail

Concrex® Deep Fill is designed to fill deep hole repairs to within 1/4in of the finished floor level before topping off with Standard Concrex Epoxy Repair Mortar. Concrex® Deep Fill is specially formulated to allow quick and easy application of thicker layers.

Deep Fill produces a coarse finish that can be over coated with Concrex Epoxy Repair Mortar Standard, Sub Zero or Rapid to produce a finer grade surface.

Features and Benefits of Concrex® Deep Fill:

  • Ideal for filling deep holes quickly
  • Navy Gray color
  • Excellent compressive strength
  • Ready for traffic in 5 to 6 hours
  • Covers approximately 5 sq. ft. per 50 lb. kit at 1" thick
  • Suitable for Concrete and Metal
  • For interior and exterior applications
  • Provides excellent chemical resistance and anti slip properties

We recommend Watco Concrex Deep Fill Rapid for faster repairs on deeper holes.

Warning: Cancer and Reproductive harm image

Concrex is far stronger than Concrete.
Comparison over 28 days
Tensile Strength Concrex 2234 psi Concrete 493 psi
Flexural Strength Concrex 8108 psi Concrete 1001 psi
Compressive Strength Concrex 8006 psi Concrete 4322 psi

Specifications

Usage Interior/Exterior: Interior or Exterior
Suitable for: Deep holes in concrete, sand, cement and metal surfaces with heavy traffic
Coverage: 5 sq. ft. per 50 lb. kit at 1" thick depth: apply from 1/2 to 4" per layer
Pot Life: 30 Minutes - 1 Hour
Curing Time (Hours): 5 to 6 hours in 60-70°F
Limitations: Do not apply to wet surfaces. Do not apply thicker than 4in in one layer.

How to Apply

Surface Preparation
Surfaces should be clean, dry and free of all loose material. Wire brushing or sweeping is generally sufficient. If needed, wash with Bio-D or suitable degreaser or detergent solution, to remove grease and oil, rinse and allow to dry. If time constraints don’t allow full drying, then use Tack Coat to prime damp areas.

Mixing
Concrex Deep Fill should be stored at an ambient temperature above 50°F for approximately 8 hours prior to use. Do not use material if air and surface temperatures are below 50°F. Each pack of Concrex Deep Fill contains aggregate pre-blended with resin and the curing agent. Do not mix inside the plastic bucket. Wearing protective gloves, tip the aggregate on to a mixing tray or board. Shake the containers of curing agent thoroughly until the liquid is a uniform color. Form the aggregate into a mound and leave a small hole in the middle. Empty the curing agent into the hole, ensuring the container is completely drained. Carefully mix the aggregate with the curing agent using a trowel until a smooth mortar is obtained, this will take several minutes. The more thorough the mixing, the ‘wetter’, smoother and more manageable the mix becomes. Alternatively, you can knead the mixture by hand, but you must wear suitable gloves. It is important to mix thoroughly until you achieve a consistent color.

Application
Place the mixed material into the area to be repaired and spread out and finish with a steel trowel. To reduce ‘drag’ on the trowel, wet the blade with mineral spirits. This will aid getting a smooth finish to the Concrex Deep Fill. Concrex Deep Fill is normally applied in thicknesses of 1/2-4 inches.

Data Sheet

Concrex® Deep Fill is designed to fill deep hole repairs to within 1/4in of the finished floor level before topping off with Standard Concrex Epoxy Repair Mortar. Concrex® Deep Fill is specially formulated to allow quick and easy application of thicker layers.

Deep Fill produces a coarse finish that can be over coated with Concrex Epoxy Repair Mortar Standard, Sub Zero or Rapid to produce a finer grade surface.

Features and Benefits of Concrex® Deep Fill:

  • Ideal for filling deep holes quickly
  • Navy Gray color
  • Excellent compressive strength
  • Ready for traffic in 5 to 6 hours
  • Covers approximately 5 sq. ft. per 50 lb. kit at 1" thick
  • Suitable for Concrete and Metal
  • For interior and exterior applications
  • Provides excellent chemical resistance and anti slip properties

We recommend Watco Concrex Deep Fill Rapid for faster repairs on deeper holes.

Warning: Cancer and Reproductive harm image

Concrex is far stronger than Concrete.
Comparison over 28 days
Tensile Strength Concrex 2234 psi Concrete 493 psi
Flexural Strength Concrex 8108 psi Concrete 1001 psi
Compressive Strength Concrex 8006 psi Concrete 4322 psi
Usage Interior/Exterior: Interior or Exterior
Suitable for: Deep holes in concrete, sand, cement and metal surfaces with heavy traffic
Coverage: 5 sq. ft. per 50 lb. kit at 1" thick depth: apply from 1/2 to 4" per layer
Pot Life: 30 Minutes - 1 Hour
Curing Time (Hours): 5 to 6 hours in 60-70°F
Limitations: Do not apply to wet surfaces. Do not apply thicker than 4in in one layer.

Surface Preparation
Surfaces should be clean, dry and free of all loose material. Wire brushing or sweeping is generally sufficient. If needed, wash with Bio-D or suitable degreaser or detergent solution, to remove grease and oil, rinse and allow to dry. If time constraints don’t allow full drying, then use Tack Coat to prime damp areas.

Mixing
Concrex Deep Fill should be stored at an ambient temperature above 50°F for approximately 8 hours prior to use. Do not use material if air and surface temperatures are below 50°F. Each pack of Concrex Deep Fill contains aggregate pre-blended with resin and the curing agent. Do not mix inside the plastic bucket. Wearing protective gloves, tip the aggregate on to a mixing tray or board. Shake the containers of curing agent thoroughly until the liquid is a uniform color. Form the aggregate into a mound and leave a small hole in the middle. Empty the curing agent into the hole, ensuring the container is completely drained. Carefully mix the aggregate with the curing agent using a trowel until a smooth mortar is obtained, this will take several minutes. The more thorough the mixing, the ‘wetter’, smoother and more manageable the mix becomes. Alternatively, you can knead the mixture by hand, but you must wear suitable gloves. It is important to mix thoroughly until you achieve a consistent color.

Application
Place the mixed material into the area to be repaired and spread out and finish with a steel trowel. To reduce ‘drag’ on the trowel, wet the blade with mineral spirits. This will aid getting a smooth finish to the Concrex Deep Fill. Concrex Deep Fill is normally applied in thicknesses of 1/2-4 inches.